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The Lug Wear Challenge

Pivots are at the center of any rotational movement. Exposed pivots often experience lug wear which occurs due to the clearance between the bore and the conventional pin. This is commonly repaired with line boring.
What if there is a modern alternative to line boring that ensures no more lug wear and allows a greater capacity at any given size?

Expander Pins are used on some of the world’s biggest Original Equipment Manufacturers (Caterpillar, Komatsu, Volvo, John Deere etc.) including installed equipment in a vast amount of industries.

The Solution

EXPANDER SYSTEM TECHNOLOGY

Lug wear is a common problem with all machinery. Repairs involve a costly, time-consuming process with significant downtime and must be repeated several times over a machine’s life.

With the Expander System, the repair can be carried out directly in the worn mountings without welding and line boring – a permanent solution to lug wear.

A modern alternative for lug repair

  1. The Expander System is installed directly into the existing mounting
  2. Upon tightening the fasteners, the washer presses the slotted expansion sleeve up the tapered ends of the pin
  3. The sleeves expand, conform with the wear pattern and lock the system in the lug ears
  4. Once retorqued, the system will lock from both sides

Go to installation instructions >>

The Expander System | One 65

Quality and Traceability

The patented Expander System has been endurance tested for over 50,000 hours without failure and more than 1 million pivot pins have been installed in over 60,000 applications. 

Our production facilities around the world are equipped to enable high-speed manufacturing and delivery of complete pivot assemblies. 

We in­vest in the latest production technol­ogy to ensure maximum capability and quality, and we produce all parts of the Expander System.

FOR ANY REQUIREMENTS

Expander System is an award-winning solution with over one million systems installed since 1985. The design is adaptable for any obstacle, lubrication and application needs. Show us your application and we will help you identify the perfect Expander design!

Catalog of Expander System

For inquiries contact Hytec Power Inc. PH Distributor

If you would like to discuss these products further, or how they can benefit your application, then please do give us a call.

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